Showing posts with label Dreamliner. Show all posts
Showing posts with label Dreamliner. Show all posts

April 9, 2013

Dealing with exploding batteries

A SMALL GROUP OF US were sitting in the Bent Bollard Bar and Grill the other morning, savoring a quiet pint before breakfast, when Old Wotsisname with the concrete boat walked in. He had a few things tucked under his arm, including what looked like an old-fashioned cookie tin and a length of aluminum drain pipe.

“What’s all that?” I asked.

You can never get a quick, concise answer from OW, but the guts of it was that he had been reading about lithium-ion batteries, and how they’re susceptible to catching fire and exploding. His handheld VHF radio and cell phone and GPS and some other electronic gadgets are all powered by lithium-ion, so he planned to build a safe place to keep them on his boat.

“I’m using the Boeing approach,” he said. “They’re fixing the battery problem on the 787 Dreamliners by enclosing them in a steel box that is vented to the outside through a titanium pipe. That way, if the battery catches fire, there will be no smoke in the passenger compartment. The passengers won’t even know there’s been a fire.”

“What makes the batteries overheat?” I asked.

“Boeing doesn’t know yet,” said OW, who’d obviously been doing his homework, “but their priority is to get all those grounded Dreamliners back in the air again.”

“Even if the batteries catch fire again?” I said.

“Even then.”

“So, are you going to keep your explodable VHF radios and all that stuff in the cookie tin?”

“Yep, and I’m going to knock a hole in the side of the hull to vent the fumes through this aluminum tube,” said OW. “If it’s good enough for Boeing, it’s good enough for me.”

“Why don’t they just use the old-style, non-exploding batteries that everybody else uses?” I asked.

“Weight,” said OW. “It’s all about weight. The whole premise behind the 787 is that it’s lighter and 20 percent cheaper to fly because it uses less fuel. That was the promise that prompted so many orders. But they’re already running heavier than they thought because they had to put in a heftier, heavier frame where the wings join the fuselage.  The designed version didn’t stand up to the testing.  The wings could have fallen off.  Meanwhile, the lithium-ion batteries are lighter.”

“How dangerous is this for sailboats with radios and things with lithium-ion?” I asked.

“Judge for yourself,” said OW. “In March 2007, Lenovo recalled approximately 205,000 batteries at risk of explosion.  In August of that year, Nokia recalled more than 46 million batteries at risk of overheating and explosion. A year or so before that, Dell recalled about 22,000 laptop batteries from the U.S. market; and, also in 2006, 10 million batteries were recalled by Dell, Sony, Apple, Panasonic, Toshiba, Hitachi, and other manufacturers.”

“Sounds like lithium-ion batteries haven’t exactly been perfected yet.”

“The U.S. Postal Service has restrictions about mailing them,” said OW. “And the airlines themselves won’t let you take spare lithium batteries in your checked luggage in case they catch fire. Isn’t that the supreme irony? It’s okay if their batteries in the Dreamliner catch fire, but not if yours in the baggage hold catch fire.”

“Just as a matter of interest,” I said, “what are the Dreamliner’s batteries used for? I mean, it’s all very well if the fire is contained in a steel box, but what happens when the batteries stop working?  What are they powering?”

“Oh, just the rudder and ailerons and landing gear and stuff like that,” said OW.  “I guess everybody who flies in Dreamliners will just have to get used to some bumpy landings in future.”  He patted his cookie tin and smiled. “But I’ll be okay.”

Today’s Thought
Exit according to the rule, first leg and then head. Remove high heels and synthetic stockings before evacuation: Open the door, take out the recovery line and throw it away.
— Rumanian National Airlines emergency instructions, quoted in The Times, London, 27 Sep 84

Tailpiece
Adolescence is a period of rapid change. Between the ages of 12 and 17, for instance, a parent can age as much as 20 years.

(Drop by every Monday, Wednesday, Friday for a new Mainly about Boats column.)

January 17, 2010

Edible boats, everlasting planes

INTERESTING THINGS ARE HAPPENING in the world of plastic technology. The Boeing airplane company, against my advice, is now using carbon-fiber-and-resin laminates to build the new 787 Dreamliner. I wonder if they know what they’re doing.

For many decades, aluminum has been the material of choice for airplane bodies. Aluminum is predictable. It’s nice and shiny, it’s ductile, and it’s very light. And at the end of its life, you can melt it down and make beer cans out of it. Very important. Can’t do that with carbon fiber. But the main thing about aluminum is that long experience has taught us there is a limit to how many times you can flex the wings before they fall off and you have to throw the plane away.

Unfortunately, nobody but me has told the Boeing people how long plastic planes will last. Someone in authority should have informed them about fiberglass boats. Sixty years or so after boatbuilders went over from wood to fiberglass, those good old boats are still going strong. They’re slow, cramped, and unfashionable — and you can’t get rid of them. They’re everywhere, they’re cheap, and they’re here forever. They’re depressing the new-boat market so badly that dispirited yacht brokers are hurling themselves off tall docks all over the country every day.

So Boeing now finds itself faced with the specter of 50-year-old Dreamliners lumbering around our skies, and no new orders for planes because the old ones never wear out. Just as boatbuilders have gone out of business by the score because of indestructible fiberglass boats, so Boeing is going to find itself hoist with its own petard. Well, maybe they deserve it. They are a headstrong lot and they can’t say I didn’t warn them.

The other interesting development concerns boatbuilding. A press handout from Canada says:

Campion Marine Inc., Canada's largest fiberglass boat builder, is proud to announce that it will become the first boat builder in the world to manufacture all of its boats with Envirez®, a renewably sourced bio-derived resin from Ashland Performance Materials.

Envirez® resin is the first resin that uses a substantial amount of soybean oil and corn derived ethanol in its formulation.

So now, if you run out of food in mid-ocean, you can eat your boat. You’ll have to spit out the fiberglass strands, of course, otherwise they’ll get stuck in your teeth, and the diet of soybean and ethanol may start to pale after a week or two, but at least you won’t starve.

The only decision left to make is: Where do you start eating? Somewhere above the waterline, obviously. Not the cockpit floor, but maybe the coamings. Or perhaps the toerails if your crew wash their feet regularly.

The edible boat ushers in a new era of yachting and I look forward to the first book of recipes. Transom stew. Corn à la Cockpit. Poopdeck Purée. It all sounds so delicious I can hardly wait.

Today’s Thought
This has got to be the most expensive food ever laminated.
— Bryan Miller, NY Times, (on Manhattan’s Casual Quilted Giraffe restaurant)

Boaters’ Rules of Thumb #3
The force of the wind increases as a square of its speed. Thus, if the wind speed doubles, its force increases four times. And if it trebles – say from 5 knots to 15 knots, its force increases 9 times.

Tailpiece
Homeland Security officials hired to find Tiger Woods believe they are in hot pursuit. They are following a trail of exploding underpants.